High Quality Small Plastic Auto Extrusion Blow Molding Equipments

Product Description

Product Description

1. The GS-2L-II double station machine from Zhangjiagang GREAT Supreme Industry Limited represents a significant advancement in blow molding technology. Unlike its single station counterpart, it boasts an additional high-precision linear guide station, expanding its capabilities dramatically. This sophisticated machine is adept at processing a wide range of materials, including PE and PP, with the versatility to handle products with a maximum capacity of 5 liters. Impressively, it delivers an increase in production capacity by 60 to 70% compared to single station models. To cater to diverse production needs, its adaptable design allows for interchangeable die heads, supporting versatile product types and innovative manufacturing solutions.
2. MACHINE ADVANTAGES
   1. The machine features a toggle-balanced clamping frame equipped with a renowned liner guide rail from Taiwan, ensuring exceptional clamping force and explosion-proof safety. This sophisticated design guarantees stable and reliable operation.
   2. With an innovative design, this machine can accommodate up to 16 blow pins simultaneously, precisely aligning them with the mold pin blow hole. Its patented die head design simplifies color changes, enhancing production flexibility and efficiency.
   3. The advanced computer intelligent control system streamlines operations, allowing users to easily set, modify, and optimize the production process, ensuring seamless and efficient manufacturing outcomes.
   4. The die head's interior undergoes deep mirror treatment, featuring smooth curve flow channels that eliminate dead ends and prevent carbon residue, maintaining high product quality and consistency.
   5. The machine incorporates strengthened and cold-treated hardened screws. Its screw and barrel boast remarkable wear resistance, ensuring uniform tube wall thickness and enhancing durability and longevity.
   6. Precision components are crafted using Japan's CNC machine tools, with surfaces processed by Mazak for six-sided installations simultaneously. Equipped with premium hydraulic, pneumatic, and electrical parts from reputable international brands, the machine promises meticulous processes, stable performance, and reliable quality assurance.

Detailed Photos

MECHANICAL STRUCTURE


The mold carriage boasts high-precision stability with the HIWIN linear railway guide from Taiwan;

Precision control is achieved through proximity switches and braking valves for end and slow speed positions.
Experience exceptional clamping force that effectively prevents mold swelling issues;

Convenience at its peak: the whole blow pin frame can be easily turned over onto the top platform for seamless mold changes.

DIE HEAD

Our continuous extrusion head features a double lips torpedo type die head with individualized flow control valves for superior performance;

Inside the die head, deep mirror treatment ensures smooth, curve flow channels, eliminating dead ends and carbon residues;

The die head offers ease in refueling, color changes, purging, disassembly, and cleaning.

Enjoy uniformity in wall thickness with perfectly symmetrical parts;

HYDRAULIC SYSTEM

Achieve smooth, rapid actions with the double proportional valve that controls oil flow and pressure, along with directional and deceleration valves.

Robust hard steel pipes ensure complete prevention of oil leaks;

Utilizing renowned Yuken oil pumps and valves from Taiwan, a Siemens motor, and a larger oil cooler for optimal performance.

ABB or Taiwan DELTA inverters allow screw speed adjustments, significantly conserving energy. .

CONTROL SYSTEM

Operate, set, and modify production processes with ease using our computer intelligent control system.

Benefit from our remote control system designed to facilitate client operations;

The touch screen supports multiple languages including English, Russian, Arabic, Spanish, and French, enhancing ease of use for operators worldwide.

ELECTRIAL SYSTEM

Leveraging world-renowned brands like SIEMENS, OMRON, and MINGWELL ensures comprehensive machine performance and lifespan.

The MOOG parison controller with 200 points and MOOG Servo valve is available as an option for precise control.
Precisely control bottle wall thickness to reduce production costs over time.

Optional features include a servo motor and servo pump, reducing power consumption by 30-40%;

A rotary cutter is fixed to the machine, ideal for neck waste cutting across various neck sizes, enhancing efficiency significantly.

Our elite team of designers is dedicated to fulfilling custom requirements.
Equipped with a state-of-the-art mold processing system and top-tier machinery.

Application

 

Product Parameters

Specification		GS-2L-II
Material		PE,PP…
Max. container capacity	L	2
Number of die	set	1, 2, 3, 4
Machine Dimension	m	2.9×2.1×2.6
Total weight	ton	4
Accumulator head		GS-2L-II
Number of die heating	zone	3
Power of die heating	KW	4.2
Max die -pin diameter	mm	60
Center distance of twin-die	mm	130
Center distance of tri-die	mm	85
Center distance of four-die	mm	65
Center distance of six-die	mm	--
Clamping Unit		GS-2L-II
Clamping force	KN	38
platen opening stroke	mm	120-390
platen size	mm	290×330
Max mould size	mm	310×330
Mould thickness	mm	120-220
Extruder Unit		GS-2L-II
Screw diameter	mm	60
Screw L/D ratio	L/D	25\1
Extruding Volume	Kg/hr	60-80
Number of heating zone	zone	3
Extruder heating power	KW	5-6.6
Extruder driving power	KW	15-18.5
Power consumption		GS-2L-II
Oil pump drive power	KW	7.5
Fan power for screw	KW	0.5
Total power	KW	35-38
Air pressure	Mpa	0.6
Air consumption	M3/min	0.6-1.0
Average energy consumption	KW	20

 

After Sales Service

-Installation & Testing

Our expert technician will be dispatched to ensure that the machine is fully operational and performing optimally upon the buyer's request.'Upon notification from the buyer that all preparations for installation and testing are complete, the buyer will be responsible for covering all associated expenses. These include transportation costs, visa fees, accommodation, and insurance, from the time the technician departs from the seller's company until his return. For international assignments, a service fee of USD 120 per day will be applicable during the specified timeframe.
-Warranty & Guarantee
We proudly offer a 2-year warranty once the machine is confirmed to be operating smoothly at the buyer's facility.
The seller is committed to resolving any issues arising from the machine's quality within the warranty
period, with defective components (unit price exceeding USD 50) being replaced with new ones.
Our company adheres strictly to the stringent ISO 9001 quality system standards, ensuring that every spare part is meticulously documented prior to shipment to guarantee swift and efficient service.

We offer 24/7 online technical support to cater to all your needs.

Company Profile

We warmly invite you to reach out to us, ensuring a seamless communication experience!
Contact: Linda Zhao