Reliable Production Machine for Plastic Milk and Water Bottles

Product Description

Product Description

 

 

1. Introducing the cutting-edge GS-12L-II Double Station Machine, an exceptional upgrade from its single station predecessor. This innovative machine stands out with a high-precision linear guide and an additional station, greatly enhancing production efficiency. Just like our single station machines, it supports the production of a versatile range of materials, including PE and PP. With an impressive maximum capacity of 12L, this powerhouse boosts production efficiency by an astounding 60 to 70% compared to the single station variant. Tailor-made for various product types, the interchangeable die heads enable multi-type production with ease.
2. MACHINE ADVANTAGES
   1. Featuring a toggle-balanced clamping frame, this machine is equipped with a renowned liner guide rail from Taiwan, ensuring formidable clamping force and explosion-proof safety, offering unparalleled reliability.
   2. Experience the capability of achieving up to 16 blow pins simultaneously, perfectly aligned with the mold pin blow hole. Our patented die head allows for effortless color changes, enhancing your production versatility.
   3. Harness the power of our computer intelligent control system, enabling you to conveniently operate, set, and modify the production process with unparalleled ease and precision.
   4. Utilizing advanced deep mirror treatment inside the die head, our design features smooth curve flow channels that eliminate dead ends and prevent carbon buildup, optimizing performance.
   5. Engineered with strengthened and hardened cold-treated screws, the screw and barrel boast exceptional wear resistance, ensuring uniform wall thickness across tube parts for superior quality.
   6. Crafted with meticulous precision, various components are produced using Japan's state-of-the-art CNC machine tools. We employ Mazak to simultaneously process six-sided installation surfaces. Our machine is fitted with imported, renowned brand hydraulic, pneumatic, and electrical parts, guaranteeing rigorous processing and stable, reliable quality. "
3. 

Detailed Photos

MECHANICAL STRUCTURE

Experience precision engineering with our Toggle-balanced Clamping Frame,

The Mold Carriage boasts a high-precision linear railway guide from HIWIN, Taiwan, ensuring unparalleled accuracy;

End positions and slow speed transitions are expertly managed by proximity switches and braking valves for optimum control.
Enjoy exceptional clamping force that effectively tackles mold swelling issues;

The entire blow pin frame can be conveniently flipped onto the top platform, simplifying the mold change process.

DIE HEAD

Head Mode: Featuring a continuous extrusion head equipped with double lips torpedo type die head, it offers individual flow control valves;

Deep mirror treatment within the die head ensures the curved flow channels remain smooth, devoid of dead ends and carbon build-up;

The die head's design facilitates easy refueling, color changing, purging, disassembly, and cleaning.

Achieve remarkable uniformity in wall thickness with symmetrical parts.

HYDRAULIC SYSTEM

Harness precise control with double proportional valves for oil flow and pressure, while directional and deceleration valves ensure smooth, fast action;

Robust hard steel pipes virtually eliminate oil leaks;

Integrate world-renowned Yuken oil pumps and valves from Taiwan, Siemens motors, and larger oil coolers for premium performance.

Optimize energy efficiency with an inverter from ABB or Taiwan DELTA, adjusting screw speed smartly. .

CONTROL SYSTEM

Our Computer Intelligent Control System allows seamless operation, making the setup and modification of production processes a breeze.

Remote control systems are available to assist clients efficiently;

Multilingual touch screens support English, Russian, Arabic, Spanish, French, and more, enhancing operator usability worldwide.

ELECTRIAL SYSTEM

Leverage the reliability of world-renowned brands like SIEMENS, OMRON, MINGWELL, ensuring comprehensive machine performance and longevity.

The MOOG parison controller with 200 points and MOOG Servo valve options ensure precise control over bottle wall thickness, optimizing production costs.
Achieve precise bottle wall thickness control, significantly reducing production costs over time.

Upgrade with optional servo motor and servo pump.
Realize power savings of 30-40%,
with swift operations, stable performance, and reduced noise levels.

An integrated rotary cutter adeptly handles neck waste cutting for various neck sizes, drastically enhancing efficiency.

Choose from high-quality blow molds for optimal performance.
Select from three mold materials:
- 718 stainless steel;
- S136 stainless steel;
- Aluminum 7075 with beryllium copper

Consider optional Nano heaters
to save on preheating time by 30-50 minutes;
enjoy enhanced heating efficiency,
with a lifespan surpassing that of regular heaters.

Opt for robot arms, conveyors, leak testers, and bottle bagging machines to customize your setup.
A closed-loop production line cuts down on labor costs and boosts operational efficiency.

 

Product Parameters

 

Specification		GS-12L-II
Material		PE,PP…
Max. container capacity	L	12
Number of die	set	1, 2, 3, 4,6
Machine Dimension	m	4.1×2.5×3
Total weight	ton	9.5
Accumulator head		GS-12L-II
Number of die heating	zone	3
Power of die heating	KW	6-7
Max die -pin diameter	mm	140
Center distance of twin-die	mm	240
Center distance of tri-die	mm	160
Center distance of four-die	mm	120
Center distance of six-die	mm	85
Clamping Unit		GS-12L-II
Clamping force	KN	110
platen opening stroke	mm	219-600
platen size	mm	460×500
Max mould size	mm	560×500
Mould thickness	mm	220-380
Extruder Unit		GS-12L-II
Screw diameter	mm	80 or 90
Screw L/D ratio	L/D	25\1
Extruding Volume	Kg/hr	130-160
Number of heating zone	zone	4
Extruder heating power	KW	8.2-9.3
Extruder driving power	KW	37
Power consumption		GS-12L-II
Oil pump drive power	KW	15
Fan power for screw	KW	0.6
Total power	KW	67
Air pressure	Mpa	0.6
Air consumption	M3/min	1.0
Average energy consumption	KW	35

After Sales Service

-Installation & Testing

A skilled technician will be dispatched to ensure the machine functions optimally upon the buyer's notification.'s notification when everything is ready for installation and testing. The buyer shall cover all associated expenses from the technician's departure from the seller's company until return, including transportation, visa fees, accommodation, and insurance. For international assignments, a service fee of USD 120/day will be applicable for the stated duration.
-Warranty & Guarantee
We proudly offer a comprehensive 2-year guarantee starting from when the machine operates successfully at the buyer's facility.
The seller is committed to addressing all issues attributed to machine quality within the guarantee
period. Damaged parts (unit price exceeding USD 50) must be returned for replacement.
Our company strictly adheres to the ISO 9001 quality management system, ensuring every spare part is registered prior to shipment, guaranteeing swift and efficient service.

We provide 24-hour online technical support to assist you whenever needed.

Company Profile